Solving 3mm Micro-DPM Code
Scanning: HS305HDP AI Vision
Powers Global Electronics Leader
By deploying the Seuic HS305HDP AI industrial scanner, the company leveraged AI
algorithms and intelligent lighting to overcome micro-DPM code scanning challenges
and ensure accurate end-to-end quality traceability.
Business Background
A global electronics manufacturing leader required full data capture of critical components in smartphone automated assembly to meet increasingly stringent quality traceability requirements. To satisfy world-class customers’ demands for quality and efficiency, the company adopted Seuic AI vision scanning technology to accelerate smart manufacturing transformation.
Challenges
Micro-DPM codes difficult to decode: Metal-engraved codes inside smartphone mid-frames measured only 3–5 mm, with reflective surfaces, low contrast, and inconsistent marking quality across suppliers.
Repeated manual adjustment slowed production: Conventional scanners struggled with low-contrast or textured surfaces, forcing operators to repeatedly adjust angles and device positions, reducing line efficiency.
Solution
By deploying the Seuic HS305HDP AI industrial scanner, the company enhanced frontline production with advanced hardware and AI-powered decoding capabilities:
Advanced AI decoding technology: Equipped with 4th-generation AI scanning technology and a 1.3 MP high-resolution image sensor, capable of suppressing background texture interference and decoding barcodes with as little as 10% contrast.
Built-in diffuse reflection hood: Designed for metal materials to effectively reduce glare and provide stable image capture.
Intelligent tri-color lighting: Automatically switches lighting modes based on barcode background color and material for optimal decoding performance.
Results
Reliable decoding of extreme barcodes:
Successfully overcame reflective metal and ultra-small low-contrast DPM code challenges, enabling fast and stable barcode decoding for uninterrupted production line operation.
Improved efficiency and traceability: Achieved 100% component-to-quality-system association, eliminating workflow interruptions caused by decoding failures and strengthening end-to-end production traceability.
Product Used
Empowering the Field with Technology, Making Efficiency within Reach!
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