99.8% Scanning Success: X4 AI
Reader Overcomes High-Gloss
Packaging for Ziyan Foods Group
By deploying the Seuic X4 AI fixed reader on the production line, high-speed scanning
of automatic products becomes seamless, easily handling wrinkled, reflective, or blurred
barcodes. This improved line sorting efficiency and strengthened food safety control.
Business Background
To ensure stable supply to 2,500+ East China stores and 100% traceability compliance, Ziyan Foods Group sought to automate outbound processes, improve data accuracy, reduce manual dependency, and minimize line stoppages. Deploying the Seuic X4 AI fixed reader enabled high-speed barcode scanning on packaging and full-chain intelligent traceability, significantly improving sorting and shipping efficiency while reinforcing food safety compliance.
Challenges
High-gloss interference: Reflective aluminum films and foil bags caused overexposure and blurry barcodes, making traditional readers fail.
Curved & wrinkled surfaces: Packaging folds and curved shapes created irregular reflections, lowering traditional scanning success rates.
Solution
Seuic X4 AI Code Reader delivers an efficient solution:
The X4 AI fixed reader uses selectable red/white lighting with semi-polarized lenses to suppress mirror-like reflections from aluminum and foil, eliminating glare interference.
Built-in AI algorithms instantly detect the scene and adjust optimal exposure in 1 second, adapting to wrinkles and curved packaging without manual tuning.
8-core parallel architecture with 9T computing power supports up to 3 m/s high-speed decoding, perfectly matching Ziyan's Group fast packaging line.
Results
Scanning success Rate: Traditional 65–70% → X4 AI 99.8%+, reducing failed scans to under 0.2%.
Manual workload reduction: Equivalent to 3–4 operators, saving annual labor costs.
Efficiency: Stable 1 m/s line speed, +25% line efficiency, 20%+ downtime reduction, +15% daily output.
Rework & waste reduction: Failed-scan rework down 95%+, packaging material waste down 10–15%.
Traceability compliance: 100% end-to-end barcode traceability, reducing food safety risks, complaints, and recalls.
Product Used
Empowering the Field with Technology, Making Efficiency within Reach!
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